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Card Specifications
| CSI 4500M Machinery Health Monitor
Sensor Input Card, Part Number B4500MX |
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Specifications |
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| Sensor Input Types |
Dynamic displacement probe, accelerometer,
velocity probe, AC input custom definable (Flux,
dynamic pressure sensor, dynamic basis weight input,
etc.), DC input custom definable (temperature or
other process input), 4-20 mA signal. With B4500GT2,
B4500MX has true peak to peak input. |
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| Number of Sensor Inputs |
16 inputs per card, 2 cards per
rack, multiple racks linked by Ethernet |
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| Analysis Bandwidth |
DC to 40 kHz |
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| AC Coupling Corner
Frequency |
<0.5 Hz |
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| AC Channel Accuracy |
<1% software corrected |
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| Analog Integration |
1 per channel (acceleration to
velocity or velocity to displacement) |
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| Analog Integrator Accuracy |
<2%(frequency and amplitude), software
corrected |
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| Input Ranges |
±0.5 v, ±1.0 v, ±5 v, ±10 v, AC
or DC rms, ±24 vdc, ±34 vdc CM auto-ranging or software
selectable |
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| Powered Sensor Types |
Accelerometer and velocity probes
by each sensor channel, and displacement probes
by built-in aux. power supply on power supply card |
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| Sensor Power |
>4 mA constant current with 22
v compliance per channel |
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| Powered ch Input Impedance |
500 KW (single ended) |
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| Non Powered ch Input
Impedance |
1 MW (differential) |
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| Non Powered Sensor
Types |
Displacement, AC or DC process |
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| RMS to DC Converter |
1 per channel, 1 Hz to 40 kHz |
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| Mux Card Analog Outputs |
ChX, ChY, RMS, DC/Process (Peak
to Peak with Transient Option) |
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| CSI 4500M Machinery Health Monitor
Sensor Input Card, Part Number B4500MM-X |
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Specifications |
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| Number of Sensor Channels |
12 sensor inputs, specifications
same as B4500MUX |
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| Number of Tachometer
Channels |
2 tachometer inputs, specifications
same as B4500TA |
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| Number of Relay Channels |
2 relay channels, specifications
same as B4500IO |
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| Number of Cards Per
Rack |
1 sensor/tachometer/relay card,
1 processor card, 1 power supply card, multiple
racks can be linked by Ethernet |
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Ordering Information |
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| Relay Options |
B4500MM-x, where x = 2, 3, 4
x = 2, [2] inputs IDC5B
x = 3, [2] outputs ODC5
x = 4, [1] inputs IDC5B & [1] outputs ODC5 |
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| CSI 4500M Machinery Health Monitor
Tachometer Card, Part Number B4500TA |
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Specifications |
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| Number of Tachometer
Channels |
16 inputs per rack, 1 card per
rack, multiple racks linked by Ethernet |
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| Tachometer Frequency
Inputs |
0.1 Hz to 2 kHz (6 RPM to 120,000
RPM) |
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| Tachometer Frequency
Accuracy |
0.1% |
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| Tachometer Resolution |
0.002 Hz @ 60 Hz (0.1RPM) |
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| Tachometer Types |
Eddy current displacement probe,
TTL, passive magnetic |
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| Tachometer Input and trigger pulse range |
±0.5 v to ±24 v, ±25 v CM |
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| Pulse Characteristics |
1 pulse per revolution, 500 µS/min.
pulse width, tach divider on card |
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| Modes |
Volt compare, automatic adaptive,
divide by N |
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| Input Impedance |
1 MW (differential) |
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| CSI 4500M Machinery Health Monitor
Relay Card, Part Number B4500IO-X, where X = 1,
2, 3, 4 or 5 |
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Specifications |
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| Number of Channels |
16 input or output relay channels,
1 card per rack, multiple racks linked together
by Ethernet |
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| Relay Types |
Each channel socketed for a standard
Opto22 style digital plug in module. These 4 KV
optically isolated modules are available in AC/DC
I inputs or outputs from 4 V to 280 V or dry contact
outputs. |
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| Auto Resetting |
Voting configurable for thrust or radial 0 to 10s programmable time delay for 2 sensor voting logic |
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| Response Time |
50 µsec to 50 msec depending on
module |
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| System Interface
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Software polled or interrupt driven |
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| Interrupt Output |
Interrupt on pattern match or change |
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Ordering Information |
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x = 1, [4] inputs IDC5B & [12]
outputs ODC5 (standard)
x = 2, [12] inputs IDC5B & [4] outputs ODC5
x = 3, [8] inputs IDC5B & [8] outputs ODC5
x = 4, [16] inputs IDC5B
x = 5, [16] outputs ODC5 |
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The G2 second generation processor
provides:
- Dual processors; one dedicated
for protection and one dedicated for prediction
- An optional third processor,
the GT2, for onboard transient data capture and
live displays
- 5 times faster processing
gets you results faster
- 7 times the dynamic range
increases ability to detect anomalies earlier
- Twice as much built-in
memory increases network and server fault tolerance
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| CSI 4500M Machinery Health Monitor
Processor Card, Part Number B4500G2 |
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Specifications |
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| Memory Capacity |
32 Mb SDRAM, 32 Mb Flash |
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| Network Communications |
10/100 BaseT Ethernet NIC |
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| HUB |
May be used for daisy chain-type
network architecture |
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| Local Communications |
HUB for laptop or local display,
and serial port |
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| Local Display |
Includes overall vibration readout and internal chassis temperature |
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| Onboard Test Generator |
All sensor channels, tachometer
channels, AC, DC amplitude and phase |
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| CSI 4500 Rack Health Relay
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One relay will change states based
loss of power or rack reboot |
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G2
Trip Advisory Monitor |
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| Sensor Channel Scan |
16 ch rms per 500 msec |
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| Overall Vibration Scan |
Peak to Peak with Transient Option |
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| DC Scan Rate |
Simultaneously scanned with overall
vibration scan (includes DC Gap, temperature, and
accelerometer bias) |
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| Overall Level and DC
Accuracy |
<1% software corrected |
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| Overall Level and DC
Resolution |
16 bits |
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| Data Acquisition Event
Bases |
Relay input (polled or interrupt
driven), RPM, DC, AC or software controlled |
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G2
Production State Monitor |
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| Data Collection |
Event based, adaptive |
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| Data Collection Interval |
Event based and/or time based |
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| Data Storage Interval |
Exception based and/or time based |
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| ADC Resolution |
24 bit, 2 channel simultaneous |
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| Dynamic Range |
>100 dB, all ranges |
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| Spectral Resolution |
100 to 6400 lines |
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| Analysis Bandwidth
Fmax |
10 Hz to 40 kHz, discrete steps |
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| Spectral Scan Rate
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1 second per two channels, 400
lines, 400 Hz, 1 avg. (depends on analysis configuration) |
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| Amplitude Accuracy |
<1% software corrected |
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| Frequency Accuracy |
0.01%, crystal based |
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| THD |
<-90 dB, all ranges |
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| Phase Accuracy |
2% |
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| Analysis and Trend
Types |
Total Energy, Energy in a range,
non-sync energy in a range, sync energy in a range,
sync peak, sync phase, true peak, HFD, waveform
peak to peak, RPM, gap, orbit, configurable with
user defined parameter names |
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| Analysis Setup |
Multiple analysis types per machine
and per sensor |
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| Averaging |
Normal, PeakVue, Order Tracking,
Synchronous Time Averaging |
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| Units |
English, Metric, Hz, CPM, Order |
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| Scaling |
Linear, log, dB |
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| Windows |
Hanning, uniform |
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| CSI 4500M Machinery Health Monitor
Power Supply Card, Part Number B4500PS |
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Specifications |
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| Input Power |
120 – 240 VAC 50/60 Hz |
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| System Power Dissipation |
<20 watts for 32 ch, 16 ta, 16
relay |
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| Optional Accessory
Output Power |
-24 vdc @ 0.6 A for displacement
probes |
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| Supplies Power to the
Tack |
5 vdc, 12 vdc, 24 vdc, 3.3 vdc,
-12 vdc |
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| Supplies Power to |
+24 vdc, 0.3 A output for optional
fan tray |
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| Auxiliary Equipment
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±24 vdc, 0.6 A auxiliary output
for displacement transducers or other |
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| CSI 4500M Machinery Health Monitor
Transient Card, Part Number B4500GT2 |
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B4500GT2 Specifications in addition to the B4500G2 Specifications |
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| Number of Channels |
32 channels |
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| AC Channel Accuracy |
<1%, software corrected, 3% Mag/Phase |
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| Frequency Range |
DC to 40 kHz steady state, DC to 2Khz with Transient Option, Peak to Peak rectification configurable |
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| ADC Resolution |
16 bits |
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| Spectral Resolution |
200 lines - 6400 lines |
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| Dynamic Range |
>80 dB |
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| Number of Tach Channels |
4 fixed channels from the CSI 4500 tach card. Requires at least 1 of 4 |
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| Data Recorder |
60+ hours |
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| Communication |
10 \100base-T Ethernet HUB and
NIC. 100 Base T recommended for Transient. |
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| CSI 4500 Rack Health Relay |
One relay will change states based
on loss of power or rack reboot |
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| The GT2 processor includes the G2 functionality and powers the optional live transient display, continuous monitoring and event data capture for turbo machinery. The live displays available are like nothing on the market. The user can “go live” with a connection directly to the turbine from their desktop. |
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Accessory Items
| CSI 4500M Machinery Health Monitor
Fan Tray, Part Number B4500FT |
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Specifications |
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| The fan tray is intended to be used where ambient air temperature around the stainless steel enclosure of the CSI 4500 rack is between 110°F and 120°F. When ordered with a new CSI 4500 Monitor, the fan tray will be delivered installed. |
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| Power to the fan tray is provided by a fan tray power auxiliary output from the front panel of the Power Supply card of the CSI 4500 Monitor. |
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| In conditions above
120F ambient, active cooling or conditioned plant
air should be installed. |
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| Fan tray required with the CSI 4500T. The CSI 4500T is the CSI 4500M with the transient option. The CSI 4500T should be installed in a control room / computer room environment not to exceed 86ºF or 30ºC. |
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